Results you can measure
Real projects with a clear benefit. No slogans — just numbers you’ll see in your own production.
38% lower reject rate
Challenge
A technical profile manufacturer struggled with fluctuating colour match and a high reject rate between batches.
Solution
Consolidated five colour masterbatches into a single multifunctional Fusion formulation with built-in UV protection.
Result
-38% reject rate, -22% inventory costs, ΔE < 0.8 across batches.
Doubled UV resistance
Challenge
Agricultural films degraded after 18 months of outdoor use and required premature replacement.
Solution
Developed a custom HALS + UVA system optimized for the specific polymer and film thickness.
Result
Service life extended to 36+ months, 5-year warranty met with margin to spare.
Colour match across suppliers
Challenge
A global automotive supply chain showed visible colour deviations between parts from different suppliers.
Solution
A unified colour standard with a reference masterbatch and a ΔE measurement protocol for all suppliers.
Result
ΔE between suppliers reduced from 3.2 to 0.9, eliminating colour-related complaints.
BOM consolidation and material savings
Challenge
A packaging film manufacturer used three separate masterbatches (colour, slip, anti-block) with a risk of dosing errors.
Solution
A Fusion masterbatch combining colour, slip and anti-block in one product with an optimized concentration.
Result
-31% material costs, simplified logistics, zero dosing errors over 18 months.
Reproducible colour for series production
Challenge
Series production of consumer goods suffered from colour drift between batches caused by variability in the input polymer.
Solution
A custom colour masterbatch with an adaptive carrier compensating for polymer variability.
Result
ΔE between batches < 0.6, zero production stoppages for colour matching.
18% higher line throughput
Challenge
A technical part required long injection-moulding cycles due to melt instability.
Solution
A processing aid masterbatch improving melt rheology and reducing melt fracture.
Result
+18% throughput, -9% energy consumption, stable part surface.